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注塑機電機節能的三種方式:     1、V/F變頻器+異步電機,即變頻節能,沒有反饋系統,控制精度低、降低生產效率,屬于淘汰型。     2、矢量驅動器+同步電機+速度和壓力反饋,即同步伺服節能,節電效果好、安裝復雜、價格高、維護成本高。     3、矢量驅動器+異步電機+電流反饋,即異步伺服節能,安裝簡單、節電效果好、維護成本低、性價比高。     異步伺服介紹     對于注塑機節能而言,伺服就是實現了閉環反饋控制,系統動態響應快、控制精度高。     伺服是變頻器發展到高級階段的產物,變頻器是伺服之母。異步伺服的創新,巧妙融合了變頻節能技術和同步伺服節能技術的優點,同時又克服了它們各自的缺點,在提升注塑機生產效率的基礎上,節電效果好,而具備絕對的性價比優勢。定量泵注塑機配套上異步伺服之后,具備了新的競爭力,對整個相關行業,具有顛覆性的意義。     異步伺服節電原理     注塑機的用電量主要消耗在油泵電機上,所以降低油泵電機的用電量是注塑機節能的關鍵。在定量泵的液壓系統中,電機以50Hz高速運轉,油泵的供油量是基本不變的,遠遠大于注塑機工況的實際流量需求,多余的高壓油經溢流閥全部回流至油箱,能量存在巨大的浪費。而油泵的供油量與電機的轉速成正比,因此我們可以通過降低電機在各個動作時的轉速,使油泵的供油量與注塑機的實際流量需求相一致,幾乎消除溢流現象,冷卻時電機可以停下來,以達到節能的目的。 異步伺服控制原理圖   ...
注塑機電機節能的三種方式:     1、V/F變頻器+異步電機,即變頻節能,沒有反饋系統,控制精度低、降低生產效率,屬于淘汰型。     2、矢量驅動器+同步電機+速度和壓力反饋,即同步伺服節能,節電效果好、安裝復雜、價格高、維護成本高。     3、矢量驅動器+異步電機+電流反饋,即異步伺服節能,安裝簡單、節電效果好、維護成本低、性價比高。    異步伺服介紹     對于注塑機節能而言,伺服就是實現了閉環反饋控制,系統動態響應快、控制精度高。     伺服是變頻器發展到高級階段的產物,變頻器是伺服之母。異步伺服的創新,巧妙融合了變頻節能技術和同步伺服節能技術的優點,同時又克服了它們各自的缺點,在提升注塑機生產效率的基礎上,節電效果好,在性價比上有一定優勢。定量泵注塑機配套上異步伺服之后,具備了新的競爭力,對整個相關行業,具有顛覆性的意義。    異步伺服節電原理     注塑機的用電量主要消耗在油泵電機上,所以降低油泵電機的用電量是注塑機節能的關鍵。在定量泵的液壓系統中,電機以50Hz高速運轉,油泵的供油量是基本不變的,遠遠大于注塑機工況的實際流量需求,多余的高壓油經溢流閥全部回流至油箱,能量存在巨大的浪費。而油泵的供油量與電機的轉速成正比,因此我們可以通過降低電機在各個動作時的轉速,使油泵的供油量與注塑機的實際流量需求相一致,幾乎消除溢流現象,冷卻時電機可以停下來,以達到節能的目的。異步伺服控制原理圖    ...
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